Micro Switches: Frequently Asked Questions

07 Dec.,2023

 

Microswitches are a great way to control your electronic equipment. They’re inexpensive, easy to install, convenient to use, and can be used indoors or outdoors. Microswitches come in many shapes and sizes and can be easily integrated into any project. Emerging as one of the essential parts of the sensing and control community of various fields, trillions of microswitches are used across industries. Thus, it is crucial to know the basics about them and understand the working dynamics of microswitches, their manufacturing, applications, and essential features. In this blog, we have covered frequently asked questions regarding micro switches to help you understand the working process of devices, along with giving an insight into their functions and applications. 

What is a micro switch?

A microswitch is a device that changes the state of an electrical circuit when applied pressure. A small, sensitive switch starts working even when minimum physical force is used. The size of the switch is determined by how much energy it can withstand, which limits its ability to move from one position or state to another. The switches are widely used in the industrial sector, medical instruments, and automotive industry due to their feature to sense actions. Microswitches are also used in home appliances like washing machines, refrigerators, air conditioning units, microwave ovens, computer systems, and emergency control equipment.

What are the advantages of using microswitches?

Microswitches are smaller than other switches, making them convenient to use. Microswitches are more durable and reliable than different types of switches. They’re also compact, making them ideal for applications where space is at a premium and cost-effectiveness is essential. Microswitches are also preferred for high-frequency switching applications because of their reliability, accuracy, high performance, and durability.

How do microswitches work?

Microswitches are a switch that allows you to control the flow of electricity in a circuit. Microswitches work based on the terminals and actuators used in their system. Actuators are significant components of micro switches, ideally responsible for their functioning as electric switches. These actuators are reliable for converting energy into motion. Since the type of actuator depends on the device it is meant to be used on, it could be in any form, leveler, button, etc. 

What causes microswitches to fail? What affects the functioning of microswitches?

There are several reasons why microswitches can fail. The most common is an electro-mechanical failure, which occurs when the switch’s contacts become worn down by heat, moisture, and other factors. Electrical failures also happen if too much current flows through a circuit that uses microswitches in its design. Wear and tear are another reason for electrical shortcomings, where the contacts can be torn open by debris or dust particles that get into them over time. Environmental factors such as temperature changes also affect how well your switches work; if you keep them somewhere hot or cold, their performance will eventually diminish accordingly.

Are microswitches long-lasting? When is the time to replace a micro switch? 

Microswitches are durable and reliable. They can be used in all environments, including harsh weather and high-pressure situations. As most common usage, microswitches are generally preferred as actuators in circuits or devices requiring a mechanical switch. For a time when it is essential to pick the type of switch that lasts for many years without causing hassle and with negligible maintenance, Microswitches are the right choice. However, if the switch is broken or has ceased to function correctly, this could be a sign that directs replacement. Apart from that, it is also better to change or replace the switch every couple of years to ensure the smooth functioning of electronic appliances.

Can microswitches be used outdoors?

IP (Ingress Protection) Grade Microswitches can be used outdoors and are water and dust-resistant. These switches are designed to operate in a specific way that withstands harsh weather conditions where their performance depends on the ambient temperature and humidity levels.

However, if you want to use microswitches for outdoor applications, you should ensure that these switches are protected from water by sealing them in an appropriate case or box that will protect them from becoming wet when exposed to rain or other liquids. You may also want to consider using a switch with an IP rating so that it can withstand being splashed with cold or hot liquid without damage occurring; this means there’s no need for additional protection.

Uses and applications of Micro Switch 

Microswitches are an excellent solution for your electronic needs. They can be used in many applications, including:

● Home automation systems
● Medical devices and appliances
● Emergency controls
● Industrial areas
● Control and limit switches
● Jam detectors in vending machines
● Open-close position detectors of the valve

Microswitches are reliable and durable, making them ideal for use in harsh environments like industrial applications or military equipment. These benefits make microswitches an excellent choice for any business that requires a high performance but low maintenance. In addition to their exceptional durability, micro switches have some other features that make them popular among consumers. They’re easy to install and replace when they break down or become unusable; they’re affordable compared with different electronic components and require no additional maintenance beyond cleaning occasionally.

About Elcom: 

Elcom International is one of the most reliable electrical switch manufacturers in India. As one of the most acclaimed micro switch manufacturers in India, Elcom International is emerging as a micro switch supplier across India. Employing advanced engineering techniques, years of extensive experience, and specialized knowledge, Elcom International is making reliable, efficient, and long-lasting electronic equipment’s. Making top-quality micro switches available, Elcom International adheres to industry standards and provides iso-certified products and processes. Catering with high-grade micro switches accessible, Elcom international is moving towards a greener economy and making sustainable energy accessible for large-scale commercial industries to small industries functioning on new-age renewable power.

With high quality products and considerate service, we will work together with you to enhance your business and improve the efficiency. Please don't hesitate to contact us to get more details of Basic Micro Switch.